During our participation in IFFA 2025, the leading international trade fair for the meat industry, we engaged in insightful discussions about the sector's current challenges. Key topics included cost control, process automation, and the management of packaged meat shelf-life. These areas have emerged as strategic priorities for producers and distributors, underscoring the need for innovative and sustainable solutions.
In this article, we explore how a targeted approach to packaging can effectively extend meat shelf-life, reduce waste, and enhance operational efficiency.
Here are 5 proven ways to optimize your packaging process and reduce costs, while still delivering a product that meets both retailer and consumer expectations.
Modern packaging films are engineered to perform more with less. By switching to thinner films with the same or higher mechanical and barrier performance, you can cut material usage without risking product integrity. Niederwieser’s high-performance films maintain excellent puncture resistance, sealing properties, and clarity even at reduced thicknesses.
Greengauging is the process of reducing the thickness of your packaging materials while maintaining—or even enhancing—their strength and functionality. Imagine achieving the same, or better, packaging performance with less material. This not only cuts costs but also aligns with the increasing need for sustainability.
Result: Lower material cost, less plastic, same protection.
Oversized or improperly cut formats lead to unnecessary waste, slower lines, and overuse of material. By customizing film widths and lengths to your product dimensions and machine settings, you can save significant amounts of film — and time.
Result: Higher yield, faster operations, lower scrap rate.
Poor sealing means leaks, returns, and product loss. Upgrading to a film with enhanced sealing properties — such as those developed in Niederwieser— reduces the risk of micro-leaks and ensures every pack is secure, even under pressure.
Result: Fewer rejects, less downtime, better product presentation.
Simplifying your film portfolio is a smart way to reduce complexity and inventory costs. Choose versatile packaging solutions that can adapt to various cuts, tray sizes, or packaging methods — especially if you handle different types of meat (beef, pork, poultry). Ask our team which could be the best solution for you.
Result: Streamlined procurement, fewer SKUs, better storage efficiency.
Film is just one part of the picture. Working with a partner who understands the entire packaging process — from thermoforming to sealing to logistics — can unlock savings across the board. Niederwieser supports its customers with technical consulting and optimization workshops tailored to each production line.
Result: Strategic cost reduction, not just material savings.
Cutting packaging costs doesn’t have to mean cutting corners. With the right partner, the right materials, and the right strategy, you can turn your packaging into a competitive advantage.
Want to evaluate your packaging costs? Contact our team to schedule a free consultation or request a product sample.
